JCB,
The directions on the can will work, but, after some experimentation there are a few tricks that can help create a better result. You can get a idea of how much color you can expect to come back by wetting the gelcoat.
When you apply Penetrol, It will seal the surface of the gelcoat and any stains or other imperfections. With this in mind, this is what I did:
Scrub the boat with a scouring cleanser like Bon Ami, to remove as much of the surface oxidation as possible. Make sure you do not use a cleanser with bleach in it. (counterproductive to bleach out the color we are trying to restore.)
If you have rust or other stains, try to remove them with Acetone (use gloves). If you are using Acetone near the rubber rub rails, do not let the acetone get on the rubrail. It will dissolve some of the rubber, and then you will transfer this from the contaminated rag, into the gelcoat you are trying to restore. Leaving white streaks in your finished project.
Repair any scratches you want to fix with a gelcoat repair kit. If the scratch does not go through to the fiberglass, you can just use clear gelcoat and it will be difficult to see the repair unless you are a perfectionist like me.
Before applying the Penetrol, try to get the gelcoat a dry as possible. ( this may be difficult on the Oregon coast ) the Penetrol will seal in any left over moisture and can contribute to gelcoat blistering.
I always applied the Penetrol in the late afternoon after the sun had done a final baking to get the moisture out. I also feel that the warmer surface helped the Pentrol penetrate deeper into the surface of the old gelcoat. Make sure you have a very clean surface. Any dust or dirt can get traped and sealed in the surface.
I applied it mostly according to the manufacters instructions. Rubbing off the excess after about 15-20 mins. The next day, after removing any possible dust settling, I applied a second coat, more sparingly this time.
Penetrol will not resist fading like new gelcoat. But by keeping it out of the direct sun as much as possible when not sailing, it will do a good job, and can be reapplied every couple of years, easier than a wax job. And much cheaper and easier than painting.
phill
JCB, as you are in Oregon, if you are at all interested the Northwest DS activities, please Private message me on this board. tks