by Roger » Thu Mar 22, 2007 6:37 pm
Wire halyards are not all wire typically. If they were, they would indeed be hard not only on the hands but the cleating hardware as well. Most wire halyards are part rope. The two are either spliced together or there is a thimble at the wire end, where the rope is passed through and knotted or eyespliced. Older boats are spliced, and although the wire may have stood the test of time, the rope is wearing thin (literally).
If the splice must run through the masthead sheeves or jib head block, then a new wire rope spliced halyard should be purchased. You can imagine that these would be expensive. If the wire portion of halyard only passes through the block or sheeve, then a swagged thimble on the rope side of the sheeve, and an eye splice or knot on the rope portion of the halyard is all that is required for a join. It is then easy to turn the rope portion of you halyard end for end, every other season to extend its life.