@stillwater:
>Wondering how THAT would be legal for racing in a DS.org race if the DS2/3 rudder as available for sale at D & R Marine isn't legal? What level and sort of mods are legal and what aren't?
It's NOT class-legal. If it's any consolation, the DS3 itself is not class legal, if I recall correctly. As for what mods are legal, that's easy - read Bylaw 3, section 6,
>>For that matter I looked at a bunch of pictures at daysailer.org and for many of the boats their rudders look quite different at the top from the stock DS1/2 rudder also available at D & R Marine. Of course I can't see what's below the surface.
Yes, covered by rule 6.7, "any convenience for handling of the rudder may be used." Basically, anything above the waterline is up to you, not controlled (as long as the pivot hole is legal). If it weren't for the weight, I'd be tempted to put a beer tap on the rudder head, perfectly legal! More to the point, you can save some pounds by modifying the rudder cheeks, is mostly what you've seen in those race photos. You're stuck with the underwater profile, fat blade it is. But the blade thickness is not controlled (Rule 6.1), so you can reshape the blade section to your heart's content.
As I wrote up above, you can REALLY go crazy with blade reshaping. What's better NACA 0009 or NACA 0012? Translating, 00 means no camber [symmetrical foil], 9 means the foil has a 9% thickness to chord length ratio: it is 9% as thick as it is long. So for us, our rudders can be 285.75mm MINIMUM (mm is easier for math), that's 25.71mm thick, 0.98 inch. NACA 0012 is 12%, so aprox 33mm, 1.3 inches, thick. Not much difference, but keep in mind that fat foils are more forgiving of ham handed helmsmanship. Meaning that they're more resistant to stalling, the flow reattaches to the more quickly afterwards than it does to more svelte foils. Though they do have a bit more drag. But you have a lot of drag anyways, that low aspect profile (is why I'd take the 1/2 inch thinner profile that Drawing 6.3 allows you).
Anyway, it all depends on if you are racing and how strict they are. The ultimate arbiter on any mods is the Class Measurer, who is on this forum - Bob Damon. PM him. But, as GL wrote above, if you're NOT racing, then who cares? Buy/Build whatever you want, and keep your old rudder to hand over to the next owner when/if you sell your boat. All good.
P.S. Dreaming... I've been kicking around ideas for a high-aspect blade rudder, particularly a cassette rudder:
https://www.storerboatplans.com/foils/the-standard-storer-boat-plans-kick-back-dagger-rudder/. As always, there are tradeoffs, in this case you better make damn sure the rudder cassette (cheeks) is strong, those cassettes tend to split open. Also, they're less than ideal if you are ofter in very shallow water. I've only hit my rudder one in five years sailing (Centerboard hits first!), but you never know. Other than that, lots of advantages - lighter, simple blade to build, easy to adjust depth, automatically kicks back down. What's not to love? I'd love to give it a try one day, but need to find someone to fabricate the rudder cassette for me out of heavy-gauge aluminum, I don't trust my wood working skills to built a strong enough forward corner. Anyway, dreaming.....