by Alan » Tue Jul 30, 2013 10:34 pm
Woke up one morning last week and my crew said "Order a new set of sails. We'll need them eventually, and they might work better than what we've got." Who was I to argue about it?
The new Intensity main and jib are on a couch as we speak, removed from their heat-sealed plastic shipping bags but only partially unfolded. First impressions:
The Doyle UPS surprised me with its stiffness (I was expecting something like kite fabric, and it was about that thin but much less yielding), but these are really, really stiff. A good thing in what amounts to a vertical airplane wing, I suspect. By comparison, the sails that were in the boat when it came to live with us (Neil Pryde, made in Hong Kong, possibly factory original) are like bed sheets.
One set of reef points - a second set will have to be made locally, according to Intensity
Reef points - reinforced with round patches of white material, I'm guessing heat-sealed, and wider than the old sails' reinforcement patches
A sail slug on the foot, just aft of the boom bolt rope
The bolt ropes on main and boom are a clear, flexible, plastic monofilament cord (not a rope, but more like massive fishing line) sewn into the sail
Jib hanks of unknown yellow metal. The Neil Pryde hanks are bronze; these may well be, but they look like they're plated
The jib hank grommets are reinforced with folded-over layers of clear plastic, the fold going over the luff wire
The DS logo is permanently heat-sealed to the mainsail, in Pacific Blue (which works just fine for my plans, but if you were thinking of another color, it might be worth your while to have a chat with Intensity before ordering)
As jdoorly mentioned in another thread, the sail numbers are those "square 8" things that you see in electronic displays, to be cut as needed. If I put the number on the sail, it will be from another source
The main comes with a long roll-up sailbag; the jib doesn't come with a bag
The luff wire in the jib looks to be heavy-duty, thicker than 1/8 inch (I'll need to eyeball this tomorrow and update if need be) BUT the bitter ends, after they wrap over their thimbles, are covered by black heat-shrink tubing - feeling as best I can what's under it, there appears to be one longish swaged fitting at tack and head
The grommets at the tack and head of the jib have the number 316 stamped into them, so I assume they're 316 stainless. None of the other grommets on main or jib have these, at least that I've spotted, but they appear to be similar metal (so I'm not ruling out 304 stainless, which would be fine with me, or even zinc-plated ordinary steel)