there's a lot in your questions and I think it lends itself to a thorough discussion of the details which would fit the general nature of the discussion in this thread. It will take a number of separate posts to get to all the issues, I think, so I'm starting with this aspect: Where to put the aft spinnaker sheet blocks?
RobH912 wrote:The other thought I've had is that maybe I can put the rear spinnaker blocks where the two rear cleats are now. The cleats are both coming off.
It is forward of where I think the spinnaker blocks would normally be placed, but the block would help cover up the cleat holes / also be mounted on the raised part of the deck.
My first reaction has nothing to do with the spinnaker setup: "why on earth would you remove the stern cleats?" I use them all the time. I guess, if you sure your boat isn't ever going to be used near any dock whatsoever, then, perhaps, but I've even used them for other purposes. If they snag the main during gybes, you can make a set of cleat protectors that block the openings. Mine do, but only if I forget to bring in the main before the gybe.
Now, the cheapest way to mount stern blocks for the spinnaker is to simply lash them to the cleats:
I've been sailing with that setup for multiple seasons now, and the only reason I would make any changes is if I wanted to lead the sheets below deck. (As I'm sure I've written elsewhere, the blocks do not interfere with using the cleats for their intended purpose when docking).
You asked whether leading the sheets below deck is "preferred".
The benefit of that is that the sheets run free past the helm. We sometimes get them pinned between coaming and the helm's life jacket, which is annoying especially in light winds where the tension isn't enough to overcome the friction. On the plus side, having the sheets free makes it super easy to pass them between helm and crew as needed (e.g. while the crew is busy fixing something). I tend to favor flexible setups for that reason (I also single-hand and wouldn't be able to use a setup that can only be operated from the full forward crew position.)
We do run the sheet forward on the inside of the coamings underneath the jib cars until they are put in use. And we generally only use the spinnaker "single shot", that is, when we put it away we (normally) don't use it again the same day. That may impact the way we think about the rigging.
Seems like if I go the newer Harken 110 through deck blocks I end up needing to have the next set of blocks internal, if I go with the older H082 rigging set up I can keep the cockpit cleaner. I will be doing a lot of sailing without the spinnaker and don't want to have a block in someone's back when we are just out for a sail.
Right. Those are precisely the kinds of considerations that decide which of the setups is "preferred".